Brought to you by María Anta Martínez, Technical Advisor at the WEEE Forum

In an age defined by the rapid proliferation of electronic devices, the recycling industry plays a pivotal role in mitigating the environmental impact of electronic waste and the criticality of raw material supplies. However, a significant threat has been looming over this sector: the increasing number of fires caused by Waste Electrical and Electronic Equipment (WEEE) containing batteries, especially lithium batteries. These fires not only pose a serious threat to human lives and the environment, but also make it difficult for recycling facilities to obtain insurance coverage.

The Challenge

Lithium-ion batteries have become an integral part of modern life, powering everything from smartphones and laptops to power tools and electric vehicles. However, when these batteries are mixed with other electronic waste or wrongly disposed with other types of waste, they are difficult to identify and remove, significantly increasing the risk of fire. Battery fires not only endanger recycling facility workers and the surrounding communities, but are also costly, leading to property damage, business interruption, loss of valuable resources, and environmental damage.

As a result, obtaining insurance coverage has become increasingly challenging and costly for recycling facilities processing WEEE, leaving them exposed and making it difficult to safely manage their operations and maintain sustainable recycling practices. Furthermore depending on the insurer, not all damages caused by battery fires may be covered.

Apart from the fire hazard, recycling lithium batteries is essential for the recovery of critical raw materials such as lithium and cobalt. Ensuring a safe and efficient recovery process is fundamental to securing a viable supply of these materials and to decreasing Europe’s dependency on importing from third countries.

The Dilemma

Insurance is a lifeline for businesses, offering a safety net when unforeseen disasters occur, and it is often an essential requirement for obtaining the obligated activity permit for running operations. However, many insurance providers are hesitant to cover recycling facilities due to the elevated risk of fires caused by WEEE containing batteries. In addition, if a facility does not invest in proactive fire risk mitigation measures and tailor its operations to the products it handles, obtaining insurance may be more difficult and higher premiums might be applied.

The Path Forward

In addition to initiatives aiming at improving the sorting of batteries and products containing batteries at the moment of disposal, recyclers, product manufacturers, regulators, insurers, and technology suppliers must work together to create a safer environment and develop standardised mitigation, prevention and safety measures and practices to reduce the likelihood of fires:

1. Data Sharing: Recycling facilities should share data on incidents and near-misses to size up the problem and allow for refining mitigation measures and predictive models.

2. Product Labelling: Appropriate labelling of products should be enforced, especially when hidden batteries are incorporated and product design does not allow for the easy removal or recognition of batteries.

3. Regulatory Support: Regulatory bodies may incentivise operators to invest in safety measures and offer financial support for implementation.

4. Insurance Industry Partnership: The insurance industry should consider developing custom insurance products and assessment protocols that better address the unique risks of recycling facilities. Encouraging proactive risk mitigation measures should lead to more affordable coverage.

5. Training and Education: Recycling facility employees should be continually trained in best practices and emergency response protocols, as should insurers in the special circumstances of the recycling industry.

6. Continual Improvement: As technology advances, recycling facilities should update their systems and practices with innovative solutions for risk mitigation and safety enhancement, opening up insurance options and presumably lowering premiums.

Ultimately these measures will instil confidence in insuring recycling facilities.


The challenges posed by fires caused by lithium batteries in WEEE are real and pressing, affecting all actors involved and claiming a multi-faceted approach. Collaborative efforts, knowledge sharing, best practices, innovative solutions, increased awareness, and tailored insurance solutions can further aid in safeguarding the recycling industry’s future.

The GRINNER project’s innovative solution offers a promising method for detecting and removing waste containing batteries from the waste stream before reaching the recycling machinery, not only preventing fires but also paving the way for a more sustainable and efficient recycling process.